Automation and Control System Solutions

• Siemens Automation Systems

  ARA Electrical Services delivers integration, maintenance, and modernisation services for Siemens automation platforms across industrial and machine control environments. Our team supports both legacy S7-300 systems and modern S7-1200 and S7-1500 PLC platforms, including development and maintenance of WinCC Comfort and WinCC SCADA systems.
  We work extensively with PROFIBUS, PROFINET, and PROFIsafe industrial networks, enabling reliable communication between PLCs, field devices, and safety systems. ARA regularly assists clients with system modernisation projects, including S7-300 to S7-1500 upgrades and the migration of imported machinery from the locally unsupported S7-200 platform to S7-1200 systems, ensuring long-term support and maintainability within Australian operations.

• Rockwell Automation (Allen-Bradley)

  ARA Electrical Services implements and supports Allen-Bradley control systems for both machine automation and plant-wide process control applications. Our engineers deploy CompactLogix and ControlLogix PLC systems, including high-availability ControlLogix redundancy architectures for critical plant operations.
  We specialise in brownfield Rockwell upgrades, migrating legacy systems such as SLC platforms to CompactLogix or ControlLogix architectures while maintaining operational continuity. For smaller equipment and OEM machinery, we also develop automation solutions using the Micro800 platform.
  ARA delivers HMI and SCADA solutions using FactoryTalk View ME, FactoryTalk View SE, and FactoryTalk Optix, integrating Rockwell PLC platforms with both Rockwell and third-party SCADA environments. We also modernise plant control systems using 5069-series GuardLogix PLCs, enabling integrated safety and control architectures aligned with modern machine safety requirements.

• Schneider Electric (Modicon Automation Platforms)

  ARA Electrical Services supports automation systems built on Schneider Electric Modicon PLC platforms, widely used across mining operations, OEM machinery, and industrial processing plants.
  Our team provides maintenance and troubleshooting for legacy Modicon systems, while also assisting clients with control system modernisation projects to improve reliability, maintainability, and operational performance. Through targeted upgrades and system integration, ARA helps organisations extend the lifecycle of their automation assets while improving plant visibility and system performance.

• Omron Automation Systems

  ARA Electrical Services provides integration, maintenance, and upgrade services for Omron automation platforms used in manufacturing and machinery automation.
  We support legacy Omron CS, CJ, and CH series PLC systems, providing ongoing maintenance and troubleshooting while assisting customers with migration to modern NX-series controllers. Our team utilises EtherCAT industrial networking to implement high-speed distributed control architectures.
  ARA has also implemented Omron NX-series PLCs as distributed safety controllers, delivering cost-effective machine safety upgrades aligned with AS4024 machinery safety standards, while improving system performance and maintainability.

• Ignition SCADA (Inductive Automation)

  ARA Electrical Services delivers modern SCADA solutions using the Ignition platform, supporting both Vision and Perspective environments for industrial visualisation and plant monitoring.
  Our Ignition specialists maintain and upgrade existing SCADA systems, assist organisations migrating from legacy SCADA platforms to Ignition, and implement site-wide SCADA upgrades using Ignition Edge architectures to replace traditional HMI systems.
  ARA also integrates Ignition with external business systems such as ERP, CMMS, and QMS platforms, enabling plant-wide visibility of operational data and supporting data-driven decision-making across industrial operations.

Tailored Automation Solutions for Your Business

At ARA Electrical Services, we believe that every business has unique needs. That’s why we take a personalized approach to every project. By carefully evaluating your operational requirements, we provide solutions that are designed to optimize performance, reduce inefficiencies and help you achieve your business objectives.

Our tailored services include machine automation systems, machine safety integration, variable speed drive installations, and advanced vision systems, all designed to support modern industrial operations.

We work closely with you to understand your objectives and design a system that aligns with your operational requirements. Whether the focus is improving safety, boosting productivity, or reducing energy use, we deliver automation solutions that are both reliable and effective.

From Design to Implementation: How We Do It

The design of an automation system requires careful planning, technical precision, and strategic execution. Our approach follows a structured process to ensure that the automation systems we deliver align with industry best practices and client requirements.

• Initial Consultation and System Evaluation

  We begin by conducting a thorough evaluation of your existing systems, processes, and objectives. This helps us determine the scope of the automation project and identify any areas for improvement in industrial automation, process automation, or machine automation workflows.

• Design and Customisation

  Based on the initial evaluation, we design a tailored solution that suits your operational requirements. Whether it’s control system design, PLC programming and commissioning, SCADA integration, or implementing variable speed drives, we ensure that every component works together to deliver maximum efficiency.

• Installation and Integration

  Once the design is finalised, our team proceeds with the installation and integration of the automation system. This may include installing machine safety systems, vision inspection systems, or automation control panels. Our experts ensure seamless integration with existing systems, allowing for minimal disruption to your operations.

• Testing and Commissioning

  Before full-scale implementation, we conduct thorough testing to ensure that the automation system is performing optimally. Our PLC programming and commissioning process ensures that every system functions reliably and meets operational standards.

• Ongoing Support and Maintenance

  Our commitment to your success doesn’t end with installation. We provide ongoing support and maintenance to ensure that your automation system continues to function at peak performance. Our team is always available to troubleshoot, upgrade, and refine your system as needed.

How Automation and Control System Design Can Benefit Businesses

Automation systems in Melbourne provide numerous benefits. By implementing the right automation solutions, companies can:

• Increase Efficiency: Automating manual processes reduces human error and speeds up production cycles.
• Enhance Safety: Implementing machine safety systems can eliminate hazardous tasks and reduce workplace risks.
• Improve Data Accuracy: Automated systems and vision systems provide real-time data for better decision-making.
• Boost Productivity: With less downtime and faster processes, automation leads to higher output.
• Optimize Resource Usage: Technologies such as variable speed drives help businesses reduce energy consumption and lower operational costs.

Industry-specific Automation Solutions

Different industries require different automation solutions. At ARA Electrical Services, we understand this and deliver tailored systems across multiple sectors, ensuring each solution is well-matched to specific operational requirements.

• Manufacturing: We design machine automation and industrial automation systems that streamline production processes, reduce errors, and improve product quality.
• Utilities: Our process automation and SCADA solutions provide real-time monitoring and control for reliable operations and efficient energy use.
• Infrastructure: We offer automation systems that improve system reliability and ensure the safety of critical infrastructure.
• Mining:Our automation and control systems help reduce operational downtime and optimise mining processes for maximum efficiency.

Get Started with ARA Electrical’s Automation Services

To learn more about how a well-designed automation and control system can benefit your business, reach out to ARA Electrical Services in Melbourne.

Whether you require industrial automation, machine automation, process automation, machine safety integration, variable speed drive installation, vision systems, or PLC programming and commissioning, our team of experts is ready to discuss your unique requirements and develop a solution that enhances your operational efficiency.